For makers, designers, and engineers, the allure of 3D printing lies in bringing digital creations into the physical world. As the technology matures, the desire to produce larger and more ambitious projects naturally grows. This leads us to the question: how do you achieve Large 3d Prints and what are your options when size truly matters?
Scaling Up Your 3D Printing: The FDM Route
Fused Deposition Modeling (FDM) 3D printers, known for their versatility and affordability, can indeed scale up in size. However, as print dimensions increase, so does the price tag. This is primarily due to the escalating demands for structural stability to maintain print quality across larger volumes.
Consider the popular Creality CR-10 series as an example of scaling within a printer family. The base CR-10 offers a respectable 300x300x400 mm build volume for around $400. If you need more, the CR-10 S4 bumps it up to 400x400x400 mm at approximately $760. For truly substantial prints, the CR-10 S5 expands to 500x500x500 mm, reaching almost 20 inches in every direction, for about $900. While these are significant increases, there are limits to how far you can push consumer-grade FDM for truly large 3D prints.
Stepping into Professional Large-Format 3D Printing
When consumer models no longer suffice, professional large-format 3D printers enter the picture. Machines like the gCreate gMax 1.5 XT+ offer a build volume of 406x406x533 mm, enabling significantly larger prints, but at a higher cost of around $3000. For even more substantial large 3D prints, the Modix Big 60 boasts a 610x610x610 mm build area for approximately $3500.
For industrial-scale large 3D prints, manufacturers like BigRep offer machines like the BigRep Studio. While carrying a hefty price tag of around $50,000, it provides a massive 500x1000x500 mm build volume, capable of producing truly oversized parts.
The Parametric Frontier: Unlimited Size Potential
For those seeking to push the boundaries of large 3D prints beyond conventional limitations, parametric 3D printing projects like the Hangprinter offer a unique approach. The Hangprinter concept eliminates fixed build volume constraints by suspending the printer from the ceiling. Theoretically, the build size is only limited by the reachable area of the printer and the stability of the build platform you provide. However, this approach requires a significant degree of DIY expertise, a suitable space, and careful consideration of factors like bed heating and filament management.
Practical Solutions for Achieving Large 3D Prints
If acquiring a giant 3D printer isn’t feasible, or if your need for large 3D prints is occasional, there are practical workarounds:
Assembly of 3D Printed Parts
One of the simplest solutions is to design your project in modular sections that can be printed on a smaller, more affordable 3D printer and then assembled. For visual models or non-functional prototypes, dividing a large object into manageable parts and joining them post-printing can be a highly effective strategy.
Outsourcing to 3D Printing Services
For those who require large 3D prints without the investment in specialized equipment, 3D printing services provide an accessible alternative. These services often have access to industrial-grade large-format printers and can produce your parts on demand. Outsourcing can be a cost-effective solution, especially for one-off projects or when large prints are not a regular requirement.
In conclusion, achieving large 3D prints is certainly possible, with options ranging from scaled-up consumer FDM printers to professional large-format machines and innovative parametric approaches. For many, practical solutions like assembly or utilizing 3D printing services offer the most accessible and cost-effective paths to realizing their large-scale 3D printing visions.