Understanding the capabilities of a Metal 3d Print Service is crucial for engineers and designers looking to leverage additive manufacturing. At amazingprint.net, we offer a comprehensive metal 3D print service, providing detailed specifications to ensure your projects are realized with precision and quality. This guide outlines our key metal 3D printing capabilities, focusing on dimensions, resolution, tolerances, and finishing options.
Key Metal 3D Printing Specifications
Our metal 3D print service caters to a range of project needs with varying resolutions and build volumes. We utilize advanced metal 3D printing technology to deliver parts that meet demanding specifications. Below are the detailed parameters for our service.
Max Dimensions
For standard projects requiring normal resolution, our build volume reaches up to 9.6 inches x 9.6 inches x 13.0 inches (245mm x 245mm x 330mm). For larger scale requirements, our X Line machine significantly expands these dimensions to 31.5 inches x 15.7 inches x 19.7 inches (400mm x 800mm x 500mm). It’s important to note that currently, the X Line large format machine is available for Inconel 718 and Aluminum materials only.
| US | Metric | |
|---|---|---|
| Normal Resolution | 9.6 in. x 9.6 in. x 13.0 in. | 245mm x 245mm x 330mm |
| Normal Resolution (X Line*) | 31.5 in. x 15.7 in. x 19.7 in. | 400mm x 800mm x 500mm |
| High Resolution | 3.5 in. x 3.5 in. x 2.7 in.Al: 3.8 in. x 3.8 in. x 3.7 in. | 88mm x 88mm x 70mmAl: 98mm x 98mm x 94mm |
*At this time, Inconel 718 and Aluminum are the only materials available on our large format, X Line machine
Layer Thickness
Layer thickness is a critical factor in metal 3D printing, affecting both resolution and build time. Our normal resolution service offers a layer thickness of 0.0012 inches (30 microns). For the X Line machine, layer thickness varies slightly depending on the material: 0.00236 inches (60 microns) for Inconel and 0.00157 inches (40 microns) for Aluminum. For projects demanding the highest detail, our high-resolution service achieves a layer thickness of 0.00079 inches (20 microns).
| US | Metric | |
|---|---|---|
| Normal Resolution | 0.0012 in. | 30 microns |
| Normal Resolution (X Line*) | Inconel: 0.00236 in.Aluminum: 0.00157 in. | Inconel: 60 micronsAluminum: 40 microns |
| High Resolution | 0.00079 in. | 20 microns |
*At this time, Inconel 718 and Aluminum are the only materials available on our large format, X Line machine
Minimum Feature Size
The minimum feature size achievable with our metal 3D print service is dependent on the resolution selected. For normal resolution, we can produce features as small as 0.015 inches (0.381mm), with a slightly larger minimum feature size of 0.030 inches (0.762mm) for Aluminum. These specifications are consistent for the X Line machine as well. Our high-resolution service allows for even finer details, reaching a minimum feature size of 0.006 inches (0.153mm), and 0.015 inches (0.381mm) for Aluminum in high resolution.
| US | Metric | |
|---|---|---|
| Normal Resolution | 0.015 in(0.030 in. for Aluminum) | 0.381mm(0.762mm for Aluminum) |
| Normal Resolution (X Line*) | 0.015 in.(0.030 in. for Aluminum) | 0.381mm(0.762mm for Aluminum) |
| High Resolution | 0.006 in.Aluminum: 0.015 in. | 0.153mmAluminum: 0.381mm |
*At this time, Inconel 718 and Aluminum are the only materials available on our large format, X Line machine
Tolerances
Achieving precise tolerances is vital in metal 3D printing. For well-designed parts, our metal 3D print service typically achieves X/Y dimension tolerances of ±0.003 inches (0.075mm) for the first inch, plus 0.1% of the nominal length (0.001mm/mm). In the Z dimension, tolerances are generally ±0.006 inches for the first inch, plus 0.1% of nominal length. It’s important to consider that part geometry can influence these tolerances.
Surface Finishes
We offer a range of surface finishes for metal 3D printed parts to meet aesthetic and functional requirements. The Standard finish involves support structure removal, leaving visible layer lines. For a smoother surface, the Brushed finish directionally sands indicated surfaces. The Satin finish further refines the surface by sanding, grit blasting, and bead blasting. For a highly refined appearance, the Polished finish sands surfaces to a bright, somewhat reflective state, though some sanding lines may remain.
| Finishing Option | Description |
|---|---|
| Standard | Support structures are removed and layer lines are visible. |
| Brushed | Indicated surfaces will be directionally sanded to desired grit level. |
| Satin | Indicated surfaces will be sanded to desired grit level, grit blasted and then bead blasted. |
| Polished | Indicated surfaces will be sanded to desired grit level. Surfaces will be somewhat reflective and bright, but some sanding lines or marks may still be visible. |
Choosing the right metal 3D print service means understanding the available capabilities. amazingprint.net is committed to providing detailed specifications and high-quality metal 3D printed parts to meet your project needs. Contact us today to discuss your specific requirements and discover how our metal 3D print service can benefit your next project.
